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Messages - blaudp79

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1
Technical | How To / Re: Some good sources for repair parts
« on: September 26, 2026, 09:18:19 PM »
I'm in Ontario, Canada and it is hard to find Kymco parts here locally. I bought a bunch of parts recently from Europe from this site directly: https://www.brixiamoto.com/
Their prices are very good and they have non-OEM but good quality aftermarket parts too. For example, you can get Bando drive belt instead of the OEM Mitsuboshi one for 1/3rd of the price or less. They carry aftermarket Athena gaskets too. The complete gasket kit is very pricey, so I only bought the one for the CVT system cover, since it is very large. I used 5mm gasket stock from Aliexpress for other areas, like the final reduction cover plate for example. You just need strong good quality scissors and a punch kit. I recommend using Aliexpress for all O-rings and you can switch from standard Buna-N rubber to FKM (Viton) for longevity. I was able to find all the sizes I need. For high quality SKF bearings I recommend this ebay seller from the Netherlands: https://www.ebay.ca/str/benna27robin (Robara Industries). I've bought 2 X 6205 exporer series open bearings for $20 USD shipping included. Shipping cost is very low if you order small qty. (First bearing was $15 and the second additional bearing was $5) I bought all my shaft seals from Aliexpress too. Not all sizes are available in FKM though, but for sure you can find it in regular Buna-N.
This Taiwanese ebay seller carries OEM Kymco parts: k3428311 (https://www.ebay.ca/sch/i.html?_ssn=k3428311&store_name=k3428311). Filters are usually available via local generic motorcycle web shops or Amazon. Here in Canada HiFlo air and oil filters are easy to find.

2
People GT 300i / Re: Oil residues inside air filter box
« on: September 26, 2026, 03:42:48 PM »
I'm having the same issue on my 2012 People Gt 200i 60k kms (37k miles). I've noticed the oil inside the airbox, behind the filter and it actually burns oil. The oil level goes down from max to min in about 2,500 to 3,000kms. I have always replaced the oil and the oil filter at every 5,000 kms.  There is an oil separator bult into the airbox. Hot oil vapors from the valve cover go through there and it should separate the oil which then should go down into the drain tube. The drain tube should be emptied at every oil change. I do see oil in the drain tube and I do purge it, but what if the separation doesn't work properly... That would explain both the oil burning and the the oil layer behind the air filter. I'm thinking of removing the airbox and look inside the separator (if I can remove it from the airbox). 

3
People GT 300i / Re: Noisy final reduction input shaft bearing
« on: April 17, 2026, 06:41:21 PM »
Thanks for the quick reply!
The input shaft (#23411 below) sits in two bearings. The end of the shaft sits in the bearing that is in the gearbox housing. I can push the shaft end into the bearing easily by hand.
The middle of the shaft sits in the bearing that is in the cover plate (21301 below). This bearing needs to be pressed onto the shaft by a hydraulic press and it is very tight.


4
People GT 300i / Noisy final reduction input shaft bearing
« on: April 17, 2026, 02:51:27 AM »
Hi All,

People GT 200i, 30k miles

I had a noisy final reduction input shaft bearing. It produced an alternating whining sound at high speed.
The OEM bearing was a 6205 made by TPI and it had a "ON" mark on it, which probably refers to C0 (standard) clearance.
I did spin it while it was still mounted onto the shaft and into the gearbox cover plate and it didn't spin smooth, so I decided to replace it.
The new one was no different, so I decided to try a C3 (larger internal clearance) bearing, but even that one felt a bit rough after installing it.
Both the C0 and C3 were spinning smoothly as is on my finger. After pressing them onto shaft and into the aluminum cover they shrank that much that the bearing didn't spin smooth.
I made sure I press it onto the shaft through the inner race and into the cover via the outer race, so the bearing race did not get damaged.
I tried later a bearing with C4 clearance (even larger) and this one was spinning smooth. However, now I get a typical high pitched continuous bearing noise at max speed.

Specs of the bearings I tried:

1st - NTN 6205 C0 with rubber seals, loaded with grease (I removed the seals and washed the grease out before install)
2nd - NTN 6205 C3 with rubber seals, loaded with grease (I removed the seals and washed the grease out before install)
3rd - NTN 6205 C4 open

I'm thinking to try a higher quality open C3 bearing, like an NSK or SKF to rule out the the possibility of contamination during grease removal and bearing quality issues.

Has anyone had similar issues?
 
Thanks.

5
People GT 300i / Re: Variator spacer (washer) removal
« on: May 23, 2023, 02:15:50 AM »
I did some research on this. You guys are right. Removing that washer would actually reduce the speed.
The washer that is commonly removed from small scooters is a different one, like the one below.

https://prohardver.hu/dl/upc/2017-04/363267_img_20170415_173500.thumb.jpg

6
People GT 300i / Re: Variator spacer (washer) removal
« on: May 23, 2023, 01:06:54 AM »
agilebda: Different sliders would not help, because the once the ramp plate reaches the washer, it can't continue moving towards the crank shaft. Different roller shape can only change the acceleration profile, but has no effect on the pully ratio, therefore no effect on the top speed either.

CROSSBOLT: It is a GT 200i. The washer removal is commonly done on smaller scooter engines, to gain more speed. If you look at the variator cross section below, the spacer/washer sits next to the ramp plate (the crank shaft bearing and seal are on the other side) and by removing it, the ramp plate can move further out towards the crank shaft and the rollers can fly further out, therefor the V-belt can move further out on the pulley (because the two pulley halves are closer to each other).

https://www.pattakon.com/PatBox/CVT_range_expansion.gif
 


7
People GT 300i / Variator spacer (washer) removal
« on: May 22, 2023, 02:34:11 PM »
Hi Everyone,

Has anyone tried to remove the spacer (washer) from behind the variator to allow it to push the belt further out and achieve higher higher speeds?

Thanks.

8
People GT 300i / Re: Cold engine stalls when going uphill
« on: October 12, 2021, 01:29:12 AM »
Thanks for the advice. I'm assuming you are referring to the tilt switch. Will check it out...

9
People GT 300i / Cold engine stalls when going uphill
« on: October 11, 2021, 09:54:56 PM »
Hi everyone,

I have a GT 200i with 30k kms in it. I use it almost every day and recently has started stalling out as I go uphill on a ramp coming out of an underground garage. I cant even restart it while I'm on the slope. I have to roll back and it takes ~30 secs of cranking to get it going again. What could this be? How is it possible that a slope can even affect the engine? It has an injector. It's not like a carburetor engine where the level of the gas in the carb changes along with the level of the whole motorcycle...

Air filter, spark plug, oil and drive belt were recently replaced.

Any help is appreciated.

10
Super 9 / Cold engine stalls when going uphill
« on: October 11, 2021, 09:52:12 PM »
Hi everyone,

I have a GT 200i with 30k kms in it. I use it almost every day and recently has started stalling out as I go uphill on a ramp coming out of an underground garage. I cant even restart it while I'm on the slope. I have to roll back and it takes ~30 secs of cranking to get it going again. What could this be? How is it possible that a slope can even affect the engine? It has an injector. It's not like a carburetor engine where the level of the gas in the carb changes along with the level of the whole motorcycle...

Air filter, spark plug, oil and drive belt were recently replaced.

Any help is appreciated.

11
I have the same pin in my cam shaft as this one on this photo that I've found online, when I searched for "Kymco 14100 cam shaft":



On the above photo I think the pin is there because this cam supports variable valve timing.
I don’t think these engines (People GT) have VVT, so the pin remains mystery.

12
It is strange. Why would they put a pin like that there... Maybe that is how it picks up the position of the valves. The pin vibrates at a certain frequency and the sensor picks it up. It is one of the earliest models (2011) and it is the smaller engine (200i).

13
I decided to do it, so here are my findings:

All four valve clearance gaps were spot on (0.1 mm).
I've also found out the source of ticking. First, here is the video with the sound of the engine:

https://drive.google.com/file/d/152xdTKOGUl3UOOHNcah8rVpZMZ1Vdybg/view?usp=sharing

What I've found out is that there is a pin embedded into the intake valve cam. It is a small pin that I can move horizontally with a small screwdriver. At a certain position of the cam the cam follower of the intake lifter will sink into the groove of that embedded pin and as a result the cam follower will make that sound as the spring forces it to nest in that groove.
This is the pin embedded in the cam:

https://drive.google.com/file/d/1Ovp-qGrmlwsnvk-tzt7L8YpOtIHSb4pU/view?usp=sharing

Here is the video showing when it makes the sound (twice - beginning/end of video):

https://drive.google.com/file/d/1kwukhnr1--Y_ym3d3gWxWrpRXVGpFscY/view?usp=sharing

Anyone else experiencing this?

14
Hard starting, loss of performance,  and valve noise are signs of valves needing attention.
Some scoots never get valves checked (Honda Forza 300, Burgman 400, etc.), but maybe smaller scooter engines are not so durable?
Perhaps be preparing for a valve check in the not so distant future....gathering tools and instructions, or finding a good mechanic?
Doesn't seem critical just now though, but many of us wouldn't let it go much beyond the schedule suggested by Kymco.
How's that for waffling?
Stig
This is sorta like asking if you really need a yearly dentist visit.
Time and money are gold. If others find them to be OK at this mileage, I wouldn't bother even checking it. At the end of the day all these are coming off of the same production line so valve condition should be similar if service schedule is followed.

15
Highly unlikely but still very likely. Have you serviced on a regular? Is there excessive white smoke or lack of power?
Backfiring? If non of the above I wouldn't worry too much.

I've followed the service schedule. No white smoke and no lack of power. I can hear some vibration that sounds similar to ticking, but more when it is warm and not really when it is cold. It should be the other way around if it is from the valve. I think something got loose and vibrates. I'm loosing a lot of bolts due to vibration. I'm wondering whether it is mine only or all these scooters run rough... 

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