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Messages - nushipwright

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1
General Discussion / Re: tire pressure monitoring caps - any good?
« on: August 31, 2025, 09:49:14 AM »
I know this is an old thread, so I apologize for digging it up. However, I thought I might add some useful information.

I have used aftermarket tire pressure monitor caps in the past on my DT300 with excellent results. These are the external type that you screw onto the valve stem. As far as I know, they are no longer available (SteelMate TP-90E model, photo attached); however, there are many alternatives now available.

Some options come with internal units, which, although more labor-intensive to fit, are more practical in my opinion. With the screw-on type, you need to remove the sensor if you want to add air to the tires. Additionally, rubber fatigue on rubber valve stems—caused by the extra weight of these external units, as mentioned by rjs987—is also something to consider.

Both systems will require wheel rebalancing, as they add some weight that can offset the balance. Here's a link (not affiliate) I found on AliExpress for a device that can be had with internal sensors:

https://www.aliexpress.com/item/1005006829229361.html

I am sure ebay/amazon also has some on offer.
I've seen ones that connect to a smart phone via Bluetooth and a phone app is used to monitor the pressures if that is more convenient.

2
General Discussion / Re: AK 550 TPM Sensor Issue - Help Please
« on: August 30, 2025, 05:02:16 PM »
I am happy to report that the issue has been resolved—by accident, that is. I am sharing this in the hope that this information may help someone else.

Short version:
Removing the battery power for a while must have flushed some gremlins out of the memory of the AK, and both the front and rear TPM sensors work as expected now.

Long version:
OK, so this happened while I was away on holiday. The battery wasn't hooked up to the Kymco factory trickle charger I received with the scooter while I was away. Additionally, I hadn't ridden for about two weeks before the holidays, so after about a month of not using it, the battery went flat. Not the "it would not crank" kind of flat, but the "the dash didn't come up either" kind of flat! I measured 5.5V through the external charge port connector. I thought the battery was toast. Regardless, I plugged in the trickle charger, and after about 30 minutes or so, the voltage climbed up to 10.1V, so then I hooked it up to a dedicated charger. Once the battery was fully recharged, I took the scooter for a ride. On my way out, the tires felt "soft", so I stopped at a gas station half a mile from my home and topped up the tires. Later it turned out I had over-inflated them a bit due to manometer error at the gas station (Front: 2.55 Bars, Rear: 2.9 Bars, instead of 2.4/2.7). Later, while riding and toggling through the menu just to see my average fuel consumption, I noticed there was a pressure reading from both sensors!!!

Maybe the removal of the battery power, combined with the injection of some more air, worked, but it did.

I had already considered removing one of the battery terminals and leaving it overnight, hoping to find a solution to the issue that way. However, I had already made an appointment with the local Kymco dealer to have it serviced. Plus, it seemed too old-school of a solution, and I wasn't at all confident it would do any good. I was also reluctant to dismantle half the scooter just to access the battery.

3
General Discussion / Re: AK550 vibration at 35mph+
« on: July 23, 2025, 09:33:12 AM »
CVTs drive sleeve/boss, this glossy metal pipe within front pulley, causes sometimes strange sounds and vibrations when dry or worn out (pitting).

Exactly my thinking that is why I will dig into there next time.
New tires fitted front and rear, balanced, and rear wheel bearings replaced. Still no change, so we can rule all those out.

I have a repeating resonance, I would not call a vibration, when I am holding a steady speed, at any speed, not there during acceleration or decel.

Exactly so, and only around that speed ~50km/h, not there below or above. Not there during acceleration nor deceleration. Steady city driving speed brings it out. And yes, more audible than haptic. You can hear it but can't really feel it.

4
General Discussion / Re: AK550 vibration at 35mph+
« on: July 18, 2025, 06:41:01 PM »
I have the same thing on my own and can confirm a friend's AK 550 also has this.
Both scoots have around 30K km on the clock and 2017 model.

These vibrations you describe come around 50km/h +/- 5km/h and they resurface at around 100km/h but in a somewhat lesser way?! (Or less pronounced because of noise/wind speed)
New tires, correct tire pressure, new CVT belt changed nothing.
Final drive belt still from factory but tension have been checked by dealer, still no improvement.
Brake discs and pads ok on front, rear disc has some wear (perhaps parking brake induced?), pads move freely. Fluids bled and replaced.

I am thinking of checking wear on rollers, the part of the variator housing the rollers, variator sleeve/boss and/or replace.
Friend's AK has a Malossi variator fitted but these harmonic vibrations where there with the factory variator and also present after the Malossi was fitted.

So far we could not find the source of the problem.
I am trying to think it is the nature of the beast, but I wish it would run smoother.
Let us know if you find anything.

5
Technical | How To / Re: Final drive belt adjustment for AK550
« on: July 10, 2025, 04:28:04 PM »
While reading through the service manual I've found this:
18.8mm +/-0.5mm
This may come handy if nether the overpriced sonic tool nor the spring loaded gauge are available.

6
General Discussion / Re: AK 550 TPM Sensor Issue - Help Please
« on: July 03, 2025, 09:25:26 AM »
I woulda thought the sensor would be powered by a piezo electric source and the centrifugal force of the wheel

What would happen to after sales then? ;)
No, that would be too convenient for the owners of the vehicles.

7
General Discussion / Re: AK 550 TPM Sensor Issue - Help Please
« on: July 03, 2025, 08:38:35 AM »
Thank you all for your replies!
Yes, reason for replacing the TPM sensors is the internal battery has a life expectancy of about 2.5-3 years.
I know the AK was introduced in the USA later then in Europe so most USA owners will yet to face this issue.
I posted here partly out of desperation, to seek help and partly to inform others.
If we (hopefully) find a solution to this problem outside of the forum I will still make sure to post it here so other can benefit.
I have contacted multiple KYMCO services via email and currently awaiting feedback.

It seems more and more like my problem is not with the new sensors but the scooter.
I cannot enter code learning mode any longer for some reason.
I am doing the sequence correctly but the scooter does not enter code learning mode.
Feels almost like a software glitch.


8
General Discussion / AK 550 TPM Sensor Issue - RESOLVED
« on: July 02, 2025, 02:11:07 PM »
I am reaching out hoping someone can help me as I am at my wits end.

I have just replaced the tires and also put in 2 brand new TPM sensors on my 2017 AK 550 scooter.

I have followed the instructions in the service manual, page 2-35 (Learn Code Activation Procedure) on how to program the new sensors on the scooter.
I could enter TPM learning mode by pressing and holding the ^ button then turning the ignition key on (dashboard switched to "m" position beforehand).
Then I have released some pressure first from the front tire, then the rear as instructed, and seemingly both sensors registered, I saw 2.25 Bar for both front and rear tires.
However, after turning the ignition key off and then back on again all I see now is 0.00 bar for both front and rear tires.
Furthermore, I cannot enter TPM sensor programming mode any longer...?!

What am I missing? What am I doing wrong? And more importantly what can I do to remedy the situation?
Is there a way to reset the sensors or the receiver that communicates with the sensors? Is there a special button sequence to somehow restart the whole code learning procedure?

I have already reset the scooter back to factory default setting (by pressing and holding both o and ? buttons while turning on the ignition key) but it didn't help, I still see the 0.00 Bar for both front and rear tires.

The dealership I bought the sensors from was fully booked for a month and a half in advance so they could not fit the sensors for me.
They sold me the sensors but now they are not willing to help me as I have fitted the sensors myself. Go figure?!

Please if anyone has any ideas please share.
Thanks!

9
Downtown 300 / Re: Wider tires?
« on: September 10, 2016, 10:04:42 AM »
I think my next ones will be Michelin Power Pure SC which are supposed to have a harder compound in the center of the rear tread to wear longer. Some of you know more about this than I do so PLEASE set this straight if needed!

Karl

The Michelin PowerPure SC is a great tire. Yes it is dual compound. Harder rubber in the middle and softer on the sides. This combination gives you amazing grip in corners yet won't wear flat in the middle from long straight motoring.

I have about 4000 miles on my front. Wear is hardly noticeable, uniform. I'm sure it'll last another 4000 miles before I need a new one. Rear is a bit younger only about 3000 miles on it. Wear similar as front, hardly noticeable uniform. Almost like new.

I can only recommend them.
They're A HUGE improvement over the stock doughnuts.... They turn your scooter into a different kind of animal :) much better handling of crap pavement, cracks, wet road, thick road marks etc.

10
General Discussion / Re: What's your dream scooter
« on: August 27, 2016, 03:27:58 PM »
The beamer looks nice but the Yamaha  T max aint bad either.
To stay faithful to the brand the K50 from Kymco looks very promising too...

11
Technical | How To / Re: Starting issues with a Yager 200i
« on: August 25, 2016, 05:28:56 AM »
Don't rush with the regulator. You have said before your battery voltage rises to 14V when the engine is on idle. That means your regulator is doing its job and charging your battery. However, the 14V is a tad low and is probably the result of the headlights being on. At idle your generator can't produce much juice and your headlamps drain the battery faster than the what your generator replenishes.

Your headlights were my suspect but didn't want to jump the gun yesterday. They should be off by default, no?. Don't you have a separate switch to turn them on/off and another one to switch between high and low beam?
What kind of DVM/meter are using to measure resistances? Most off the shelf ones would struggle at measuring such low resistances we're talking about here. 0.05 Ohms.

I would go around and inspect light switches/wiring harnesses, and continue from there.

12
Technical | How To / Re: Starting issues with a Yager 200i
« on: August 24, 2016, 07:36:51 PM »
Quote
-on a 10amp scale, the negative wire & negative battery post draws 5.4 amps key on.

Is this a continuous current draw or only present while the fuel pump runs for a few seconds when you turn the ignition key to on position?
If this current draw is continuous with the ignition key on, then that's what causes your battery to collapse after a short while.
That's over 60W of power drain. Which also has to create considerable amount of heat somewhere.

I am trying to help. Please keep posting your findings.

13
Yager GT 200i / Re: Antifreeze recommendations?
« on: August 23, 2016, 11:40:10 AM »
OK thanks fr your replies. I settled on the Prestone and I'll be doing the flush and new coolant job pretty soon.

14
Downtown 300 / Re: Downtown Tires???
« on: August 22, 2016, 07:50:40 PM »
I've got power pure s both front and rear. They are fantastic. Can't even compare to stock doughnuts. I can only recommend them.

15
Xciting 250 / Re: Oil leak (With pictures)
« on: August 22, 2016, 11:45:54 AM »
are you sure it's oil? could be coolant too pump seal broken maybe?

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