Author Topic: Differential leak  (Read 4679 times)

mrmike

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Differential leak
« on: September 01, 2025, 02:16:50 AM »
I have a '23 People S 150 with about 1500 miles. I was on vacation last week, and when I returned, I noticed a small oil spot on my garage floor under the rear differential. I appeared to be wet around the drain plug. Last year I bought a aftermarket drain plug with a magnet. The plug appeared to be tight, but I drained the differential and re-filled with new oil. When I re-installed the drain plug, I used plumbers' tape on the threads and torqued it to 7 ft lbs. If this doesn't work, should I go back to the factory drain plug?
Blue '23 People S 150i ABS  Moto Discovery GPS bar, Shad SH33 top case, Iridium spark plug, Dr Pulley 11.5 sliders, Black reflective graphics, Battery Tender ring terminal cable, LED tag light. City Grip 2 tires 
      
Past  Kymco rides:  '10 People 150, '12 GTI 300, '21 X-Town 300i ABS

Ruffus

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Re: Differential leak
« Reply #1 on: September 01, 2025, 11:35:10 AM »
No plumbers tape but, a gasket/ washer of fiber or alu material is required if we talk about the transmissions gear oil plug, RH side between clutch and rear wheel.
« Last Edit: September 01, 2025, 11:55:00 AM by Ruffus »
Happy and safe scootering, Ruffus

mrmike

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Re: Differential leak
« Reply #2 on: September 01, 2025, 02:09:01 PM »
No plumbers tape but, a gasket/ washer of fiber or alu material is required if we talk about the transmissions gear oil plug, RH side between clutch and rear wheel.

I bought a aftermarket kit of drainplugs that had magnets attached for the engine and diff. When I installed the new plug, it didn't have a gasket. It was fine for a year but starting seeping last week. I drained and changed the diff fluid, I didn't have the original gasket, so I used teflon tape on the threads and torqued the bolt to 7 ft lbs. When I change the oil and diff in the spring, I will buy a new gasket for it.
« Last Edit: September 23, 2025, 01:36:19 PM by mrmike »
Blue '23 People S 150i ABS  Moto Discovery GPS bar, Shad SH33 top case, Iridium spark plug, Dr Pulley 11.5 sliders, Black reflective graphics, Battery Tender ring terminal cable, LED tag light. City Grip 2 tires 
      
Past  Kymco rides:  '10 People 150, '12 GTI 300, '21 X-Town 300i ABS

Iahawk

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Re: Differential leak
« Reply #3 on: September 01, 2025, 04:30:24 PM »
a few years ago I bought both copper and aluminum crush washer/gasket sets from Amazon. Both included a large number of washers, hopefully a lifetime supply. Relatively cheap and great to have on the shelf when needed.
2010 People S200 - sold after 8 wonderful years!
2014 Ninja 300
1996 Honda Helix
1984 Honda Nighthawk 650