Author Topic: Correct procedure for chain tensioner mounting  (Read 8890 times)

Faber32

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Correct procedure for chain tensioner mounting
« on: August 25, 2025, 09:43:27 AM »
Hi everyone. I'm about to do a new head gasket and I have a doubt about the mounting of the tensioner.  Is it correct that I have to unscrew the central hex screw (red arrow in the pic) to get access to a flat screwdriver screw that has to be turned to make the piston retract before installing it?
If I understood correctly, if I mount it as it is, i.e. with the piston all the way out, I'd damage the timing system.
Thank you for help :-)

Iahawk

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Re: Correct procedure for chain tensioner mounting
« Reply #1 on: August 25, 2025, 12:48:18 PM »
mine was clearly detailed in my service manual (for S200)...there was a certain procedure to follow but I can't recall as it's been a few years. Do you own a service manual for your scoot? 
2010 People S200 - sold after 8 wonderful years!
2014 Ninja 300
1996 Honda Helix
1984 Honda Nighthawk 650

Faber32

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Re: Correct procedure for chain tensioner mounting
« Reply #2 on: August 25, 2025, 01:07:21 PM »
Thank you. Yes I have the official service manual but it's not explained anywhere. Maybe I should check your service manual at this point.
From what I've learnt on Youtube, there are two kinds of tensioners. The ones with a long spring that comes off once you remove the central screw, and the other ones with a flat screw deep inside tu be turned clockwise. I suppose mine is of the second kind but I have no confirmation about that
« Last Edit: August 25, 2025, 01:08:54 PM by Faber32 »

Ruffus

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Re: Correct procedure for chain tensioner mounting
« Reply #3 on: August 25, 2025, 05:28:19 PM »
If you have the type (see pic) YES, flat screwdriver, "unlock", push up, and "lock".

If you have "hexagonal" type, screw out, springcoil out, then assamble on the chain
Happy and safe scootering, Ruffus

Faber32

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Re: Correct procedure for chain tensioner mounting
« Reply #4 on: August 26, 2025, 07:57:41 AM »
Thanks Ruffus, very useful. I have the hex kind, so with a spring. Now I know! :D