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Infantrymyers

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won't accelerate
« on: April 26, 2015, 06:59:40 PM »
Hi having a bit of an issue with my 2014 Kymco super 8, bought It new 5 days ago and have 280 miles on it I took the variator apart last night and put it back together the exact same way it came apart. But now it won't accelerate until I'm doing 5-10mph which can be dangerous in intersections and I'm screwed if I stop uphill any ideas what the problem might be?
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Chris0381

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Re: won't accelerate
« Reply #1 on: April 26, 2015, 09:43:11 PM »
Maybe you tightened the nut with the belt down by the spacer and the outer face is loose and didnt pull apart the driven pulley (rear pulley) to allow belt slack when tightening?
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2013 Super 8 50cc 2T Air Cooled Mfg'd 2012
Stock pipe derestriction
Smooth Boss
6.5gm Dr Pulley sliders
Malossi Torsion Controller
Malossi Fly Clutch- yellow springs
Polini Variator
#95 Main Jet
Purple Malossi Contra Spring
42 MPH on the flats with the wind

Infantrymyers

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Re: won't accelerate
« Reply #2 on: April 26, 2015, 09:50:48 PM »
Sorry I don't understand what you mean
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Infantrymyers

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Re: won't accelerate
« Reply #3 on: April 26, 2015, 10:35:28 PM »
How do I pull apart the drive pulley?
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Chris0381

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Re: won't accelerate
« Reply #4 on: April 26, 2015, 11:08:14 PM »
Watch specifically from 4 to 6 minute mark in this video. When he grips and pulls the pulley to separate it in order to loosen the belt.

But watch all of it afterwards.

PART 1 REMOVAL



PART 2 INSTALL



That belt has to be loose and high on the variator when tightening the nut or it gets pinched when tightening the nut and you will cause damage if the variator nut comes loose while riding.

Before doing repairs etc, see if you can find something on youtube to guide you and look at the comments as sometimes these youtubers are not correct in their procedures.



« Last Edit: April 26, 2015, 11:16:41 PM by Chris0381 »
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2013 Super 8 50cc 2T Air Cooled Mfg'd 2012
Stock pipe derestriction
Smooth Boss
6.5gm Dr Pulley sliders
Malossi Torsion Controller
Malossi Fly Clutch- yellow springs
Polini Variator
#95 Main Jet
Purple Malossi Contra Spring
42 MPH on the flats with the wind

Infantrymyers

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Re: won't accelerate
« Reply #5 on: April 26, 2015, 11:31:58 PM »
Awesome I'll try that when I get home
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Infantrymyers

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Re: won't accelerate
« Reply #6 on: April 27, 2015, 01:02:12 AM »
Seems like it helped a little but it's still really slow till 5mph
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Chris0381

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Re: won't accelerate
« Reply #7 on: April 27, 2015, 10:52:20 AM »
Maybe use 8 gm Dr Pulley Sliders and a 1500 RPM contra spring.

But as with the other post, I'm just guessing. But it good to get that variator on properly as a start.

The scooter really needs a full derestriction to get good performance.
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2013 Super 8 50cc 2T Air Cooled Mfg'd 2012
Stock pipe derestriction
Smooth Boss
6.5gm Dr Pulley sliders
Malossi Torsion Controller
Malossi Fly Clutch- yellow springs
Polini Variator
#95 Main Jet
Purple Malossi Contra Spring
42 MPH on the flats with the wind

Infantrymyers

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Re: won't accelerate
« Reply #8 on: April 27, 2015, 10:54:14 AM »
First scooter I've owned what's that spring and what does it do?
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Chris0381

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Re: won't accelerate
« Reply #9 on: April 27, 2015, 11:00:20 AM »
« Last Edit: April 27, 2015, 11:03:51 AM by Chris0381 »
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2013 Super 8 50cc 2T Air Cooled Mfg'd 2012
Stock pipe derestriction
Smooth Boss
6.5gm Dr Pulley sliders
Malossi Torsion Controller
Malossi Fly Clutch- yellow springs
Polini Variator
#95 Main Jet
Purple Malossi Contra Spring
42 MPH on the flats with the wind

Infantrymyers

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Re: won't accelerate
« Reply #10 on: April 27, 2015, 08:30:33 PM »
Had someone think it could be the carb what do you think?
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Chris0381

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Re: won't accelerate
« Reply #11 on: April 27, 2015, 08:44:24 PM »
It could be a number of things
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2013 Super 8 50cc 2T Air Cooled Mfg'd 2012
Stock pipe derestriction
Smooth Boss
6.5gm Dr Pulley sliders
Malossi Torsion Controller
Malossi Fly Clutch- yellow springs
Polini Variator
#95 Main Jet
Purple Malossi Contra Spring
42 MPH on the flats with the wind

Infantrymyers

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Re: won't accelerate
« Reply #12 on: April 27, 2015, 09:07:04 PM »
Well I called the dealership and they're going to remove some of the epa Crap tomorrow
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Chris0381

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Re: won't accelerate
« Reply #13 on: April 27, 2015, 09:36:11 PM »
yea its under warranty. they should make it right

ask them if there is a smooth variator boss they can install if you dont have one already on.
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2013 Super 8 50cc 2T Air Cooled Mfg'd 2012
Stock pipe derestriction
Smooth Boss
6.5gm Dr Pulley sliders
Malossi Torsion Controller
Malossi Fly Clutch- yellow springs
Polini Variator
#95 Main Jet
Purple Malossi Contra Spring
42 MPH on the flats with the wind

Infantrymyers

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Re: won't accelerate
« Reply #14 on: April 27, 2015, 11:02:33 PM »
Like I said first scooter... what's the boss?
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