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Messages - Ruffus

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1
Downtown 300 / Re: Leaking Oil from Transmission? Loose nut
« on: October 16, 2026, 03:42:09 PM »
Your friend is wrong and not a friend for $500,- for such a minor thing!

It can be done without removing the gearcase from the scooter. Of course needs some wits.

Doing:
- plug out
- drain oil
- put/push a long cut of fabric into gearcase (2cm wide and 200cm long)
- go with a thin wire from the drainhole to catch the fabric, pull it out a few cm
- make sure you can fish it out with a hook afterwards (drainhole is possible too)
- drill required hole (grease on the drill)
- use strong vacuum cleaner now
- tap the thread (grease on the tap)
- use strong vacuum cleaner again
- set the helicoil or similar insert
- pull the long fabric out with a thin wire hook (99% of shavings are out now)
- take a liter of diesel, rinse the gear two times
- fill oil
The few small alu shavings remaining there will not harm anything, my word for it.
- put a new or cleaned plug in.
Labor = half an hour
Material = €3,-

Even removing the gearcase would not take more than one hour.
-muffler, wheelcarrier, wheel off, open gearbox, cut thread, fine festa!

This method with teflon or silicon is done only by ignorants and backyard tinkerers.

2
Downtown 300 / Re: Leaking Oil from Transmission? Loose nut
« on: October 15, 2026, 07:57:18 PM »
Well done. No, this 150ml are enough being splashed around and lubricate gears innerts.

3
.. two more I found..

4
..some more I found...
.one of my "brothers in crime" got a brand new BMW GS 1200 with all goodies you can can think of.
Has to be used, of course. This brought us again on tiny, very steep roads with a lot of "transpiration" (it was not hot).

5
Downtown 300 / Re: Leaking Oil from Transmission? Loose nut
« on: October 09, 2026, 10:09:18 AM »
@spikebites welcome here!
Your assumption this being gear oil COULD be right (judging pics). COULD (since the whole gearbox is oilcovered) also be too much oil in there and it blew out through this breather hose.
Check this before further steps.

If there is NO oil oozing out when you remove the drain plug, there is already emergency happening in your gear box.

The transmission oil check and drain bolt on the Kymco Downtown 300i uses a 12 mm socket size with an 8 mm (standart) thread diameter.
Key Specifications:
• Socket / Wrench size: 12 mm
• Thread size (diameter): 8 mm
• Tightening torque: 1.8 – 2.2 kgf-m (19.7 N-m)
• Recommended oil: SAE 90 gear oil
• Transmission oil capacity: 0.23 liters (at disassembly) or 0.21 liters (at change)

So, seen this specs there are three possibilities, depending on your skills:

A) pull the fill plug out and set an stainless steel thread, called HELICOIL or similars.
Inexpensive, professional and secure (see pic).

B) fill up oil and drive to a dealer who does the same.
Depending on where you located at it will cost between €20,- and €100,- without further complications.

C) take a tap and tie set, cut a 10mm thread, put a short 10mm bolt with a gasket in it.
Costs € 2,- and having a tap and tie set.
Driving w/o gear oil costs you a whole engine!
Come back for Qs.

6
Eye Candy | Videos and Pics / Re: NSR, island hopping in Croatia 10/2026
« on: October 06, 2026, 07:32:00 PM »
Indeed it is the country "blue" skies and sea.
We pay a bit more here in Europe for fuel because of higher taxes, its okay,  but we hadn't and will not have any rationing or shortages.

7
Eye Candy | Videos and Pics / Re: NSR, island hopping in Croatia 10/2026
« on: October 05, 2026, 03:45:46 PM »
@hawk yes,
this places are just great at this time. Waiters and hosts recovered from tourists already, prices normal again and weather stable.

8
..some more..
..and yes, one might say it looks all the same, but you arrive after a ferry trip, sit down for whatever you fancy and just inhale your personal choice of freedom.

9
...see more pics...

10
..on our way we met a guy from Cech Republik who rode such an island tour on a 1937 MotoGuzzi "NORMALE 500", actually a museum piece but he got street items like head- and brakelight on it and off he went (for this the additional battery aside).

Beautiful nature (except gravel roads) fair weather and outstanding food.
Other vehicles (not mine) were not that old but rather impressive too...

11
Eye Candy | Videos and Pics / NSR, island hopping in Croatia 10/2026
« on: October 05, 2026, 12:14:57 PM »
Did it again, my fall island hopping on croatian side.
Since I went together with a friend of mine I took the beemer to keep up with that young "whippersnapper" as Neil would say.
Took us  a week to see islands of Krk, Cres and Rab. Ferryspace is always available for motorcycles, so you need no reservation.

Usually I am not that adventureous but at a certain lovely spot I thought to ride down a gravel road, which proved to be pretty steep at situ. I was regretting immedeately my decision to follow this wash but it was already too late to turn around. My beemer 1100 is about 270 kgs loaded and not really an offroader, so I sweated profundely until we reached the base.

 No pics of me emberassed picking up the beemer. Fortunately only hurt pride, side boxes took the brunt.

12
General Discussion / Re: Tire recommendation for ak550
« on: October 02, 2026, 06:31:54 PM »
Metzler FeelFree (I guess these are actually the OEM tires now).
Bridgestone BattleAxe SC2 (rain or regular).

Depends on continent and state who is putting some restrictions and has some say (road safety regulations) on that.

13
Technical | How To / Re: Some good sources for repair parts
« on: September 27, 2026, 11:22:07 AM »
Good sources for overseas! Txs for sharing!

BANDO and MITSUBOSHI belts are, as mentioned and IF original, KYMCOs OEM fitters in this segment.
Belts which are 1/2 or 1/3 of OEM priced stock are 99% fake, despite goodlooking OEM numbers printed on them, and wear out prematurely.

ATHENA, a spanish rooted producer distributes high quality rollers, brake pads and other stuff for our scoots.

ALIEXPRESS et al are not bad per se, but its always a potluck what you get, does not make a huge difference if you need an O-ring for a faucet, engine parts are more sensitive.

Bearings : japanese and austrian companies like SKF produce items which are way enough for a wheelbearing and accompanying oilseals.
This companies produce standart bearings with a tolerence of P0 - P6 which is nearly overengineered for a scoot.

Oilseals: two lipped products are preferable, which is not always to be seen on internet offers, though inexpensive.

14
General Discussion / Re: holy you know what..dodged a bullet
« on: September 25, 2026, 01:50:18 PM »
Congrats, looks good??My marking method is kind of similar, with different colored cable clips to disguish certain construction groups.
Anyway, it runs like new and it was for sure worth the effort.

15
General Discussion / Re: "Good Flicks" We've seen worse.
« on: September 21, 2026, 12:03:56 PM »
Ha, now I got it.
Stig didn't you say you are wearing HighViz gear all the time🤭

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