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Downtown 300 / Re: Leaking Oil from Transmission? Loose nut
« on: October 16, 2026, 03:42:09 PM »
Your friend is wrong and not a friend for $500,- for such a minor thing!
It can be done without removing the gearcase from the scooter. Of course needs some wits.
Doing:
- plug out
- drain oil
- put/push a long cut of fabric into gearcase (2cm wide and 200cm long)
- go with a thin wire from the drainhole to catch the fabric, pull it out a few cm
- make sure you can fish it out with a hook afterwards (drainhole is possible too)
- drill required hole (grease on the drill)
- use strong vacuum cleaner now
- tap the thread (grease on the tap)
- use strong vacuum cleaner again
- set the helicoil or similar insert
- pull the long fabric out with a thin wire hook (99% of shavings are out now)
- take a liter of diesel, rinse the gear two times
- fill oil
The few small alu shavings remaining there will not harm anything, my word for it.
- put a new or cleaned plug in.
Labor = half an hour
Material = €3,-
Even removing the gearcase would not take more than one hour.
-muffler, wheelcarrier, wheel off, open gearbox, cut thread, fine festa!
This method with teflon or silicon is done only by ignorants and backyard tinkerers.
It can be done without removing the gearcase from the scooter. Of course needs some wits.
Doing:
- plug out
- drain oil
- put/push a long cut of fabric into gearcase (2cm wide and 200cm long)
- go with a thin wire from the drainhole to catch the fabric, pull it out a few cm
- make sure you can fish it out with a hook afterwards (drainhole is possible too)
- drill required hole (grease on the drill)
- use strong vacuum cleaner now
- tap the thread (grease on the tap)
- use strong vacuum cleaner again
- set the helicoil or similar insert
- pull the long fabric out with a thin wire hook (99% of shavings are out now)
- take a liter of diesel, rinse the gear two times
- fill oil
The few small alu shavings remaining there will not harm anything, my word for it.
- put a new or cleaned plug in.
Labor = half an hour
Material = €3,-
Even removing the gearcase would not take more than one hour.
-muffler, wheelcarrier, wheel off, open gearbox, cut thread, fine festa!
This method with teflon or silicon is done only by ignorants and backyard tinkerers.