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General => Technical | How To => Topic started by: stejospot on March 13, 2012, 11:17:00 PM

Title: SOS! What did I do to my Kymco?
Post by: stejospot on March 13, 2012, 11:17:00 PM
The engine on my Espresso (australian People) 150 won't start!

Here's the story.

I was replacing the lamps in my turn signals. The new bulbs were a different size, but I made sure they were still the appropriate amp rating. So I begin by taking both lamps out of their sockets, which involved taking the whole front grille panel off. After disconnecting both, I started with the left bulb. I tested it out to make sure the connection was good before I secured the entire socket back in. Success... the signal is going double fast because the right bulb is not hooked up yet.

Then for some reason I get the impulse to turn the right signal on without the bulb in, and that's when things started going downhill. There was a weird humming sound for a few seconds, and then nothing. When I went back to the left turn signal, it was no longer blinking - it just stayed on, like a running light. Weird, I thought. So I turned the bike off and went to work connecting the right lamp. When that was finished, I went to start up the bike and.... nothing. No sound, just like a dead battery. But the battery is, without a doubt, fully charged.

Does anybody have any idea what I did to my bike? Did I knock something lose taking it all apart? Did I blow a fuse? I couldn't even find any... not the kind that I know, at least.

If anybody has any suggestions or solutions,  I would be extremely appreciative!
Title: Re: SOS! What did I do to my Kymco?
Post by: zombie on March 13, 2012, 11:31:02 PM
My impression is the bulbs shorted out the regulator or stator. The fast blinking ONLY happens when the rear bulb is out/bad. There will be NO blinking if the front is out. I think you used the wrong fitment bulb. Some ground thru the metal base, and others ground thru one of the pins on the bottom. I THINK you directly grounded the +12 volt side. Use the manual, and a multi meter to verify.
BEFORE any testing remove those bulbs.
Title: Re: SOS! What did I do to my Kymco?
Post by: stejospot on March 14, 2012, 03:14:28 AM
Thanks for the reply, Zombie

So let me get this straight: the fast blinking left front bulb had nothing to do with the fact that there was no bulb in the front right socket, but rather something faulty with the back left bulb? I have a hard time grasping this, because when I was testing the left turn signal with the new bulb, both the front and back were blinking simultaneously, but fast.

I trotted out to the garage and took some pics in the unlikely event that it might shed some more light in the matter...

Here is the original turn signal socket and bulb, along with the two original wires. Seems like all standard 12V stuff.

Here is the new bulb/fitting, with the two open ends.

Nothing fancy for this layman... just electrical-taped the two wires together and away we go.

On the left is the package for one of the two sockets... on the right is the bulb pair packaging.

Based on these pictures, is it easier to tell whether the short (if it was one) was caused by either a)the wrong socket/bulb or b) faulty grounding? It would be nice to know where to start.

And if the regulator/starter was indeed shorted, is this going to require some kind of repair/replacement of either one of them, or is there an easier solution to get the engine turning again. To be honest, even if I had one, I wouldn't even know where to begin with a multimeter...
Title: Re: SOS! What did I do to my Kymco?
Post by: warmitup on March 14, 2012, 12:57:11 PM
I was looking at the turn signal bulbs yesterday. When I put one back in, I bent a metal tab in and it shorted. When I got home, shut bike off. When trying to start, showed same results as you said, like a dead battery. Mine has 2- 7amp fuses next to the battery. One was blown. Replaced fuse and all is fine.

Hope this helps!

Chris
Title: Re: SOS! What did I do to my Kymco?
Post by: stejospot on March 14, 2012, 01:10:18 PM
Thanks Chris,

I can't seem to find those fuses you speak of. When you say next to the battery, you're talking about the one back by the exhaust pipe, right?
Title: Re: SOS! What did I do to my Kymco?
Post by: warmitup on March 14, 2012, 04:06:41 PM
Having different models of scooters, the battery must be in a different location. Mine is in the floor board. But the 2 inline fuse holders are situated in the same compartment as the battery. Guess I'm not much help with yours....
Title: Re: SOS! What did I do to my Kymco?
Post by: stejospot on March 14, 2012, 05:35:08 PM
Thanks for trying to help anyways.  :)
Title: Re: SOS! What did I do to my Kymco?
Post by: stejospot on March 14, 2012, 06:46:09 PM
I've decided I am going to try and switch the fuse out. Zombie do you know where this is located?
Title: Re: SOS! What did I do to my Kymco?
Post by: old geezer on March 14, 2012, 10:11:39 PM
The fuses for a People 150 are located in the front glove box.
Title: Re: SOS! What did I do to my Kymco?
Post by: zombie on March 15, 2012, 12:44:28 AM
I think these guys have you covered with the fuses. Your Picts. didn't post tho!
Title: Re: SOS! What did I do to my Kymco?
Post by: stejospot on March 15, 2012, 02:32:48 PM
It worked!

Thanks so much for all your help, guys.
Title: Re: SOS! What did I do to my Kymco?
Post by: old geezer on March 15, 2012, 09:59:54 PM
Good Deal. Always check the fuses first.
Title: Re: SOS! What did I do to my Kymco?
Post by: zombie on March 15, 2012, 10:38:32 PM
Good to hear. How did you make out with the blinkers?
Title: Re: SOS! What did I do to my Kymco?
Post by: stejospot on March 16, 2012, 02:42:29 PM
Well, after discovering that it was only a fuse that blew, I went ahead and made some questionable decisions...

Basically, I took the exact same new bulbs and sockets, made sure to completely install them both, and tried them out.

They seem to be in full working order. I say "seem" because, I feel like they might be blinking a bit fast. Not quite as fast as before, but faster than what I remember to be regular. I guess I don't truly remember how fast regular was. I shot a quick video to see what you guys think. Is it too fast? Should this be a red flag?

http://youtu.be/Zq-9BIqn3B8 (http://youtu.be/Zq-9BIqn3B8)

Title: Re: SOS! What did I do to my Kymco?
Post by: zombie on March 16, 2012, 11:47:23 PM
They do seem a tiny fast. That is showing they are drawing more current than OEM. Just a few amps is enough to cause more trouble. I would search out the OEM number.
Title: Re: SOS! What did I do to my Kymco?
Post by: stejospot on March 17, 2012, 12:26:13 AM
By OEM number do you mean the amp usage of the original bulbs?

These new bulbs were rated 14 amp.h on the package... is that not a good matchup for my 12 v battery?
Title: Re: SOS! What did I do to my Kymco?
Post by: zombie on March 17, 2012, 12:32:24 AM
That is what I meant. Those draw 14 amps per hour. That's not a big deal... Your OEM are more like 10 amps per hour. That is why the flasher is going faster... More current. Bring some extra fuses till you sort it out, and DON'T up size the fuse.
Title: Re: SOS! What did I do to my Kymco?
Post by: stejospot on March 20, 2012, 04:05:03 PM
By OEM number do you mean the amp draw of the original bulbs, or the voltage going to the sockets?

I am beginning to wonder if this is possibly a grounding problem, or possibly something faulty with my relay...
Title: Re: SOS! What did I do to my Kymco?
Post by: zombie on March 20, 2012, 10:20:11 PM
By OEM I mean the part #. My thought is still you have a different configuration on the pins/base of the new bulb