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General => Technical | How To => Topic started by: EVS_125 on April 02, 2021, 03:47:08 AM

Title: Agility 125 Euro 6 - Accelerator Cable Change
Post by: EVS_125 on April 02, 2021, 03:47:08 AM
My accelerator cable conked our after 7000 kilometers. I decided I need to start doing some things myself on the scooter. Got the part and started the whole dismantling procedure to track the cable. All ok but now I am unable to open up the handle bar cover fairing to access grip mounting.(see attachment). Looked at a lot of sites etc, Any advice on how to proceed ??
Title: Re: Agility 125 Euro 6 - Accelerator Cable Change
Post by: Ruffus on April 02, 2021, 08:57:56 AM
@EVS,
maybe that helps..
Usually this front parts are fixed with 8mm srews and additionaly laced into each other by plastic noses.Pry carefully along gaps with a thin plastic spatula or similar.
Title: Re: Agility 125 Euro 6 - Accelerator Cable Change
Post by: EVS_125 on April 02, 2021, 10:11:30 AM

Thanks Rufus. I removed all screws and I do have an image of the Agility 6+ Handle bar fairing (not detailed enough) The structure did separate from the lower end ...however the  top seam is immovable. My dilemma is that I do not know the role of  the rectangular frame which covers the instrument panel and  fear that should I keep stressing it further could damage instruments.
I appreciate your hint about the spatula...and will try it. Thanks.

13.01 - Hi Rufus.....Your trick worked a treat"!"!!!!!! a really Good Friday!!!!

I have found the root of the whole issue. The front cone is fixed to the steering column as per photo . Points are marked with a white arrow!! It is the back (black) section that needs to come off...and it includes all the instrument panel in one piece. I can now continue to dismantle accelerator grip. I would recommend that surfaces (close to section including horn etc as per photo) are covered with cloth to avoid scratching.

Have a great Easter!! 
Title: Re: Agility 125 Euro 6 - Accelerator Cable Change
Post by: Iahawk on April 02, 2021, 12:53:39 PM
it's a good feeling to find the trick to disassembling one of these...finally understanding exactly how they go together. Good point about protecting the plastics from scratching during this procedure. I have started covering the plastics with painters tape to prevent any scratching.

You may also want to replace your brake fluid while you have the cover apart and easy access.
Title: Re: Agility 125 Euro 6 - Accelerator Cable Change
Post by: Ruffus on April 02, 2021, 06:20:44 PM
@EVS,
wonderful to read it worked. When you assamble your fairing again, put on each "nose" a good smear of silicon grease, helps a lot for next time and makes joining much easier.
Title: Re: Agility 125 Euro 6 - Accelerator Cable Change
Post by: EVS_125 on April 03, 2021, 03:54:55 AM
@EVS,
wonderful to read it worked. When you assamble your fairing again, put on each "nose" a good smear of silicon grease, helps a lot for next time and makes joining much easier.
Thanks a lot for your help @Rufus. I enclose diagram of Handle Bar fairing for perusal by readers.
Title: Re: Agility 125 Euro 6 - Accelerator Cable Change
Post by: Ruffus on April 03, 2021, 09:43:44 AM
@EVS,
 thanks for resolve reply and Happy Easter.
Title: Re: Agility 125 Euro 6 - Accelerator Cable Change
Post by: Iahawk on April 03, 2021, 02:45:21 PM
EVS_125....off topic, but I have to ask...you are the 3rd poster in the past 5 years to join this Kymco scooter forum and use the exact same avatart pic of Bono. The first 2 posters both had People S200s and claimed they weren't the same person.

Now i see another new forum member using the same pic. What are the odds that 3 different people would buy a Kymco scooter, join the Kymco forum and use the same avatar pic of Bono?  Curious, indeed....
Title: Re: Agility 125 Euro 6 - Accelerator Cable Change
Post by: CROSSBOLT on April 03, 2021, 06:39:47 PM
EVS_125....off topic, but I have to ask...you are the 3rd poster in the past 5 years to join this Kymco scooter forum and use the exact same avatart pic of Bono. The first 2 posters both had People S200s and claimed they weren't the same person.

Now i see another new forum member using the same pic. What are the odds that 3 different people would buy a Kymco scooter, join the Kymco forum and use the same avatar pic of Bono?  Curious, indeed....

I also thought I had seen that avatar before!
Title: Re: Agility 125 Euro 6 - Accelerator Cable Change
Post by: EVS_125 on April 04, 2021, 03:37:34 AM

Avatar changed ...reason why Bono chosen in the first place is that it is practically the first thing that pops up on registering and to be honest I was more interested in the forum (problem solving) than anything else. MCs are more of a heritage than anything else for me. Grandpa and my dad in pic dated 1954.
Title: Re: Agility 125 Euro 6 - Accelerator Cable Change
Post by: Ruffus on April 04, 2021, 09:25:05 AM
@EVS,
great to have such heritage to think of!!
Att. a pic on my YAMAHA XT 500 appr. 40 years ago. Was nearly brandnew then. Bike is still in use at a friends.
Title: Re: Agility 125 Euro 6 - Accelerator Cable Change
Post by: Iahawk on April 04, 2021, 02:49:41 PM
reason why Bono chosen in the first place is that it is practically the first thing that pops up on registering

Ah, it all makes sense, now! I wasn't aware that avatar pics were offered up to new members upon registering.
Very cool old pic, by the way.
Title: Re: Agility 125 Euro 6 - Accelerator Cable Change
Post by: EVS_125 on April 06, 2021, 03:56:18 AM
@EVS,
great to have such heritage to think of!!
Att. a pic on my YAMAHA XT 500 appr. 40 years ago. Was nearly brandnew then. Bike is still in use at a friends.
DTMX 175 in my case bought new > Still have it...but probably seized up...a project but?? who knows.