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Scooters - 125 to 300 => Downtown 300 => Topic started by: tvniklas on October 27, 2016, 04:05:42 PM

Title: A piece of variator "fell off" Dangerous?
Post by: tvniklas on October 27, 2016, 04:05:42 PM
Hello
Today i changed back  variator weights back to the original from DrPulley 15g.
 I feel that the engine has to work harder than it should, I could be wrong, but this is not my question, but:
I have done a variator tools myself, but got my purchased from Aliexpress yesterday and wanted to try it.
Then slipped the tool and a sliver of external variator  went off
Is it dangerous to drive with the splinter away or should I buy a new asap?
Title: Re: A piece of variator "fell off" Dangerous?
Post by: de dee on October 27, 2016, 06:34:04 PM
just thinking !!   it is not much out of balance , but I would buy one,  it is like riding with a tire not balanced, it will wear something in time,  de dee
Title: Re: A piece of variator "fell off" Dangerous?
Post by: CROSSBOLT on October 27, 2016, 10:09:27 PM
Yes, replace it. It will have a vibration very noticeable above idle getting worse as rpm's increase.

Karl
 
Title: Re: A piece of variator "fell off" Dangerous?
Post by: Mr. Paul on October 27, 2016, 10:49:45 PM
Yep. Not a structural issue but it is a question of balance. (Couldn't resist a Moody Blues reference for all the geezers)   ;)
Title: Re: A piece of variator "fell off" Dangerous?
Post by: tvniklas on October 28, 2016, 04:15:07 AM
Ok, i feel the poetry 😃 and have just ordered a new one as you recomended 👍

Hope its the right one: KYMCO OUTER VARIATOR 22102-LEA7-E00 for Downtown 300i
Title: A piece of variator "fell off" Dangerous?
Post by: pipster326 on October 28, 2016, 07:16:17 AM
Yes, 22102-LEA7-E00... Outer comp clutch $48.78. I don't know where you are, but that is for the " American " model SK60AD.

  Rich


Sent from my iPad using Tapatalk
Title: Re: A piece of variator "fell off" Dangerous?
Post by: tvniklas on October 28, 2016, 07:20:41 AM
Yes, 22102-LEA7-E00... Outer comp clutch $48.78

  Rich


Sent from my iPad using Tapatalk

Great 👍
Got it for 36usd from Ebay
Title: Re: A piece of variator "fell off" Dangerous?
Post by: mousejunks on October 28, 2016, 10:27:00 AM
This happened to me. I just broke off the opposite fin of the variator so it would balance. The broken fins have no effect on the bike, even at 110km/h.
Title: Re: A piece of variator "fell off" Dangerous?
Post by: tvniklas on October 28, 2016, 11:11:28 AM
This happened to me. I just broke off the opposite fin of the variator so it would balance. The broken fins have no effect on the bike, even at 110km/h.

Great ide!
How did you break it off ? I mean  what tool did you use?
Because when i broke it it wasnt controled 😂
Title: Re: A piece of variator "fell off" Dangerous?
Post by: CROSSBOLT on October 28, 2016, 11:44:08 AM
Pretty practical idea to break off the opposite fin! KISS method:keep it simple, sailor. A Dremel tool could etch the surface of the opposite fin then clamp on a ViceGrip plier. Could grind them both flush. These fins are the fan that keeps the variator cool by circulating air.

Karl
Title: Re: A piece of variator "fell off" Dangerous?
Post by: tvniklas on October 28, 2016, 01:53:23 PM
Pretty practical idea to break off the opposite fin! KISS method:keep it simple, sailor. A Dremel tool could etch the surface of the opposite fin then clamp on a ViceGrip plier. Could grind them both flush. These fins are the fan that keeps the variator cool by circulating air.

Karl
Dremel was a good ide!
But i got to ask if you were ironic about the ide?
I didnt understand the KISS method 🙄
I mean since its cooling the variator.

It will only be for maybe 20miles since i ordered i new one.
Title: Re: A piece of variator "fell off" Dangerous?
Post by: mousejunks on October 28, 2016, 07:57:28 PM
I just used pliers to break off the fin, they are quite brittle.
Title: Re: A piece of variator "fell off" Dangerous?
Post by: tvniklas on October 29, 2016, 02:30:07 PM
I just used pliers to break off the fin, they are quite brittle.
I took the broken fin and drawed the same pattern as the broken on the opposite fin.
Then tock a dremmel copy and sawed marks in it and then broke/snapped it with a clutching tongs.
Then use the dremmel to soften the edges.

Will work  fine tempoary i think tho it is almost winter here with 2-8 degrees celsius.

Thanks for all your help and advice