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Messages - cors50agility

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1
zx50 / Re: Zx50 runs for 10 miles then stops!!! CDI?
« on: August 18, 2013, 03:12:50 PM »
You need to do some investigations when it stops.
Take with you some tools(including gloves)
Ride it 10 miles.
When it stops check the carburetor fuel bowl for fuel and/or fuel level.
Pull the spark plug out and check for visible spark.

Return the info to the forum.

2
Technical | How To / Re: Kymco stock muffler surgery, anyone done it?
« on: August 18, 2013, 11:41:09 AM »
$350US is $150US more than i paid for the whole complete bike ???.
I think i will dare it.
Anyone else?

3
Venox 250 / Re: small overheating issue, I just cant catch a break!
« on: August 18, 2013, 11:29:13 AM »
Your exact sensor should have usable specs you can test.
Find the temp sensor specs and test accordingly.

4
Venox 250 / Re: venox wont start
« on: August 18, 2013, 11:17:56 AM »
You double threaded your problem , it must be upsetting :)

5
Venox 250 / Re: help please....carbyrator problem????????????
« on: August 18, 2013, 11:15:38 AM »
Quote from: kpolykarpou on August 06, 2013, 08:10:59 PM


Take your carburettor off from the inlet manifold/motor.
recharge your battery.
Press the starter button to crank over the motor.
Let the motor turn over 4 or 5 times and then start to spray little squirts of cold start engine start spray.
Tell us if you had some combustion noises!

6
Venox 250 / Re: Venox 250 Stalling issues
« on: August 18, 2013, 11:03:16 AM »
Quote from: jken1988 on August 15, 2013, 11:36:57 PM


All that said, any fairly easy tests I could try to troubleshoot a little?

Thanks in advance.
Check your spark plug for unusual burn patterns ,exspecially those of a overheating engine.
http://www.google.com.au/url?sa=i&source=images&cd=&cad=rja&docid=DGGwBS5uUPfD_M&tbnid=gTNHqHWopVgXaM:&ved=&url=http%3A%2F%2Fmidnighttouge.blogspot.com%2F2013%2F01%2Fspark-guide.html&ei=EqcQUv-vCIeJ4ATptYHQBA&psig=AFQjCNH_lD91seZwbT5F7czmFIaMsP_2YA&ust=1376909458186260
Practice how to take out the  carburetor drain plug of the bike within minutes, do it while the bike is running normally and gauge the amount of fuel you drop.
If the plug is normalish, ride it somewhat normal to hard.
When the problem happens dump the fuel bowl to gauge how much fuel you had.
If you have the same amount as normal then its not fuel delivery.

If you can remove fuel delivery as a problem your one step closer to finding the cause.

7
Technical | How To / Re: Flooding! Badly!
« on: August 18, 2013, 05:21:06 AM »
Quote
Brought it home to discover gas in the oil, cylinder totally flooded etc.
This  suggest a continuous flow of fuel(without being metered)

Quote
so I pulled/cleaned the carb,
You should first check the service manual and double check your hoses etc for correct fitting.
 check the fuel bowl configuration/float valve.




8
Technical | How To / Kymco stock muffler surgery, anyone done it?
« on: August 17, 2013, 06:28:29 PM »

This is not the stock kymco muffler but its design is similar.

Steel fabrication
Welded at both ends
Small header and exit pipes.

Question- has anyone cut one open?
Where did they cut ?
Did they re-use ?
Etc etc
Any fore-knowledge would be useful .

9
Technical | How To / Re: Kymco 50 four stroke
« on: August 17, 2013, 05:29:40 PM »
I would look to relieve the exhaust restrictions first.
The header pipe may be restricted depending on your exhaust valve size.

Then check the inlet manifold and intake valve size variation.
Small intake manifold negates all carburetor mods.

I would have bought a 125cc variant rather than big bore kit.

The 50cc project bike i have seems to have a very limited exhaust header size and exhaust valve size.
The stock carby is adequate for the motor into the upper revs, but the inlet manifold is a limiting factor into higher revs.
The inlet valve size seems adequate for most of the usable rev range.

The cam can always be tweaked and offers a bolt on solution for some of the port/valve combo short falls.

I guess you need to know your motor.




10
Agility 50 / Re: 2008 Kymco Agility 50
« on: August 17, 2013, 08:50:01 AM »
Quote from: scooterman11 on March 06, 2013, 07:41:44 PM
Hey Guys

So I still cant get the scooter running, I have completely rebuild the motor on it new head, pistons every thing on the top end you can think of including a new piston and rings! I havent messed with it since mid last fall, It doesnt seem like the auto enricher on the carb is working, i have a feeling it does have to do with the led underglow lights i have on it. Should i get a new wiring harness and a stator, Im really upset I cannot get it running and at 4.75 a gallon this summer im am clearing not driving my truck everday
I aprecciate all the help i can get

did you try cold start spray into the open inlet manifold while cranking your motor?
If you get some combustion noises when testing you can look for fuel delivery issues then.

11
General Discussion / Re: new to scooters
« on: August 10, 2013, 07:57:27 PM »
Quote
CYLINDER COMPRESSION
Warm up the engine before compression test.
Remove the met-in box and center cover.
(􀃖2-3)
Remove the spark plug.
Insert a compression gauge.
Open the throttle valve fully and push the
starter button to test the compression.
Compression: 16kg/cm2rpm
If the compression is low, check for the
following:
‧Leaky valves
‧Valve clearance to small
‧Leaking cylinder head gasket
‧Worn piston rings
‧Worn piston/cylinder
If the compression is high, it indicates that
carbon deposits have accumulated on the
combustion chamber and the piston head.

Service manual suggest 16kg/cm2
 150PSI x 0.07 = 10.5 KG
So im down on compression.
Im thinking the inlet valve is not seated correctly or a combination of problems :-[

12
General Discussion / Re: new to scooters
« on: August 10, 2013, 05:53:35 PM »
Infact that whole  webpage for agility 50 is my exact motor type
http://www.2wheelpros.com/oem-parts/0000-kymco-agility-50-cylinder-head-assembly.html

Everything in the top end seems tight and clean.Timing chain=tight, valve stem/rocker clearence=minimal but has clearance.
The only conclusion i have with the carby reverse air turbulance is the cam profile allows some overlap that sees a portion of compression pulsing into the intake chamber.

Im really new at these small simple motors.
Can anyone put to ease m ponderings on the intake pulse as normal??

13
General Discussion / Re: new to scooters
« on: August 10, 2013, 05:41:03 PM »
sorry about the lack of info.

This is my exact carby design
http://www.2wheelpros.com/oem-parts/0000-kymco-agility-50-carburetor-assembly.html

Im guessing now its a stock item
Im also guessing the electronic  device is a electronic choke.
Does anyone have a better pic of that choke ,maybe i can manufacture the missing spring and parts in there?

14
General Discussion / new to scooters
« on: August 10, 2013, 04:03:33 PM »
The agility 50 was working when a friend had it.
It stopped working and i have taken it as a project.

The spark plug shows a spark.
The fuel tank had water in it but i cleaned it.
Compression is 150psi.


Im a bit concerned about the way the compression seems to create reverse air turbulance in the carburettor.
When i spray cold starter spray into the carb the motor wants to start but i can also see the spray being pushed back out the carby intake.

Is this normal?

Im trying to not to throw money into this incase its never going to be operational again.

The carby seems to be in good condition ,except for the electronic device attached to the carby.
It appears as though there may have been a spring and pin jet set up inside of it, but these parts are missing.
I dont know what year it was made .

Any help with technical data drawings/manuals would be appreciated.

Also the reverse air turbulance inside the carby???

I took the rocker cover off and the cam area is well oiled.

kind regards

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