KymcoForum.com

Scooters - 125 to 300 => People GT 300i => Topic started by: DIRKHUNT on February 05, 2019, 08:06:16 PM

Title: hard to start
Post by: DIRKHUNT on February 05, 2019, 08:06:16 PM
Hi All,

I took 2 or 3 weeks off from riding my 2013 People 300i and now it takes over a minute of cranking to start.
Once running it runs fine.
I'm not getting any weird flashing of my engine light, it looks just like it used to.
It is not a cold motor thing as it behaves the same way after shutting it off for as little as 1 minute and trying to restart.

Anyone had something similar happen or can suggest a potential culprit I'm all ears.

Thanks from sunny Florida

Dirk
Title: Re: hard to start
Post by: Stig / Major Tom on February 05, 2019, 09:38:43 PM
How many miles since last valve check?

Stig
Title: Re: hard to start
Post by: CROSSBOLT on February 06, 2019, 02:03:35 AM
Not right. Should fire and run in two revolutions. Once started and running as usual will it restart normally after shut off?
Title: Re: hard to start
Post by: Yellow Jacket on February 06, 2019, 03:11:31 AM
At just over 14K, I've had 2 recent issues of not starting. Acts like no spark but don't know at this time. One time bike was hot, the other cold. Don't have a clue at this time. Both times finally started about the time I was looking up Uber's number. Has always started as CROSSBOLT says, within 2 rev's. Tight valves usually show up on cold start, goes away after motor heats up.
Title: Re: hard to start
Post by: scooterfan on February 06, 2019, 05:01:28 AM
Check the valve clearances. Valves which are too tight often cause start problems. There are lots of info on the web regarding this subject. The link below is just one of them.

https://www.moddedraptor.com/community/raptor-700-general/8549-tight-valves-symptoms.html (https://www.moddedraptor.com/community/raptor-700-general/8549-tight-valves-symptoms.html)


Title: Re: hard to start
Post by: Trucker jay on February 06, 2019, 08:47:28 PM
Mine would do that but not since putting in a new battery
Title: Re: hard to start
Post by: CROSSBOLT on February 07, 2019, 02:10:42 AM
Mine would do that but not since putting in a new battery
Ah-HA! That is what happened to mine last year! Lotsa testing revealed voltage less than 10.5 while cranking will NOT allow the ECU to generate the spark, or at least will not allow the engine to fire and run. Check the battery, load test it. Check the volts while cranking.
Title: Re: hard to start
Post by: scooterfan on February 07, 2019, 07:01:21 AM
Ah-HA! That is what happened to mine last year! Lotsa testing revealed voltage less than 10.5 while cranking will NOT allow the ECU to generate the spark, or at least will not allow the engine to fire and run. Check the battery, load test it. Check the volts while cranking.


Very interesting. I guess you mean the starter motor was still able to swing the engine while the battery voltage was lower than 10.5 Volt - but the engine didn't start ?

The reason for my question - on my previous bike (Honda NC700) the ECU shut down completely when the battery voltage became too low. This means the bike's ignition system shut down completely, and the starter motor couldn't be activated to swing the engine. Therefore a "no spark" situation at the spark plugs didn't play any role why the bike couldn't be started when battery voltage was too low.
On normal vehicles (cars, trucks etc.) batteries with low voltage only cause starter motor failure - "no spark" at the plugs is not the reason why the engines can not be started.

I'm not questioning your observation - it just looks like starting problems on these scooters might be related to reasons which are not known to most of us.



Title: Re: hard to start
Post by: scooterfan on February 07, 2019, 04:57:30 PM
@ Trucker jay / CROSSBOLT

Since my previous post I did some reading about CDI's and your'e 100% correct. Scooters with 12 Volt batteries come with DC CDI's  and the CDI's need 12 Volts from a FULLY CHARGED battery to work properly.

I will try to post links with info in this regard later.



Title: Re: hard to start
Post by: CROSSBOLT on February 07, 2019, 05:41:20 PM
Yep, the starter motor did well at a measured 9.5 volts while cranking but not firing. Only slightly slower cranking speed sound. This was one of those "it worked yesterday but not today" deals. Made me want to install a voltmeter....
And, scooterfan, I must say I appreciate your efforts in researching CDI voltage preferences! Where did you find that information?
Title: Re: hard to start
Post by: Trucker jay on February 08, 2019, 01:20:36 PM
Too add my scooter would be hard to start for 6 months before the battery was so bad it wouldn't start at all.  I tought I had 2 problems but turned out to be a old weak battery.  Next time it does the hard to start episodes I'm saving wear on by starter and replacing the battery.
Title: Re: hard to start
Post by: Yellow Jacket on February 08, 2019, 04:13:29 PM
I suppose there are different types of CDI systems. I have a kick start motorcycle with CDI and it will start and run fine without a battery at all. Have to admit, I'm a little handicapped when it come to electrical issues. Aside from my GT300i, I also had a 150 Elite that sometimes wouldn't start, but only when hot. Never considered low voltage from the battery. With both bikes, the starter would turn the motor over but acted like no spark. That is a little hard to check with all the bodywork on a scooter.
Title: Re: hard to start
Post by: DIRKHUNT on February 15, 2019, 10:13:44 PM
Mine would do that but not since putting in a new battery

As a follow up to the original post.
I took my hand digital multimeter and measured the voltage of the battery. It was 12.02 V. Tried to start it and same thing, about 30 seconds of cranking and still nothing but starter motor.

Took battery down to 11.82V so I put it on a 2A 12V charger and got the voltage back up to 12.8 V.
Cranked and fired instantly.

I pulled the battery and it was the OEM Kymco battery (2019-2013= that was a hell of a battery  :) )

So the battery seemed to hold amps but not enough volts to run the ignition. New battery on the way.

BTW did you know the Hyabusa uses the same YT12A-BS  battery that came stock in the People 300?

Thanks everyone for the feedback
Title: Re: hard to start
Post by: Yellow Jacket on February 16, 2019, 12:09:26 AM
Couldn't have been better timing for me to find this thread. Was going for a short ride today. Kymco hasn't been started for probably 3 weeks. Lots of cranking, but no start. Put battery on charge for a couple hours and hit the start button. Fired immediately. If not for this thread I would have wasted a lot of time trying to trouble shoot my problem. Wouldn't have thought of low battery voltage. I'm used to thinking with CDI if the motor turns over it would fire.  
Title: Re: hard to start
Post by: scooterfan on February 16, 2019, 06:38:49 AM
Couldn't have been better timing for me to find this thread........
Wouldn't have thought of low battery voltage. I'm used to thinking with CDI if the motor turns over it would fire.



Yup, I was also very surprized to discover that power to generate a spark on scooters with DC CDI’s actually comes directly from the battery, NOT the stator.

On scooters with AC CDI’s (the smaller CDI’s) power to generate a spark comes directly from the stator, NOT from a battery.

The “catch” here is actually to understand that any given CDI needs proper power supply from elsewhere (battery OR stator) before it will work, otherwise it will not be able to release power to the ignition coil and spark plug.






Title: Re: hard to start
Post by: Yellow Jacket on February 16, 2019, 04:27:37 PM
Scooterfan, I think you have a better grasp of CDI's than I do. Is there a easy way to identify whether a CDI is ac or dc? This would be some very good information to have. Compared to the old 12v ignition coils, all the smaller CDI coils look pretty much the same to me. 
Title: Re: hard to start
Post by: scooterfan on February 16, 2019, 07:44:45 PM
Scooterfan, I think you have a better grasp of CDI's than I do. Is there a easy way to identify whether a CDI is ac or dc? This would be some very good information to have. Compared to the old 12v ignition coils, all the smaller CDI coils look pretty much the same to me. 

Let me put it this way - in my case (Agility 125) it was quite easy to determine whether the CDI was AC or DC.
I did a lot of reading regarding the subject, and had a close look at the wiring on the DCI's on this video:

https://www.youtube.com/watch?v=FAl-XM7t218 (https://www.youtube.com/watch?v=FAl-XM7t218)

I then unplugged the plugs on my scooter's CDI, and used a Volt meter on all terminals at the loose plugs to see if there is any Volt reading at any of the terminals when the ignition Switch gets turned in the "On" position.

I discovered the following:

1. The 2 pin plug on my scooter also has only 1 wire. (Similar to the bigger DC CDI on the video).
2.  That single wire on the 2 pin plug wire was the only wire which gave a Voltage reading when the ignition Switch was turned in the "On" position.

My scooter (Agility 125) does not have a Kill Switch - the engine only gets switched off by turning the ignition Switch to the "Off" position. This obviously means the single wire on the 2 pin plug  MUST have power from the battery, otherwise the engine will simply not start.
Therefore common sense tells me my scooter's CDI MUST be a DC unit - after all, for what other reason would the engine die when only the power supply from the battery gets turned off via the ignition switch ?

Long story, but in my case it was quite easy to work out the puzzle. If my scooter came with a kill switch the puzzle would be more complicated.
All I actually know - with battery (DC) power, my scooter's engine starts. Without battery (DC) power, the engine dies immediately, and without battery (DC) power the engine will never start. Therefore the CDI MUST be a DC unit.

In short - I think you can just have a look at the video, ant have a look at the number of wires on the CDI's 2 pin plug. If the plug only has one wire, the CDI will definitely be a DC unit. If the plug has a 2nd wire from the kill Switch, I'm not sure.




Title: Re: hard to start
Post by: DIRKHUNT on February 19, 2019, 08:03:28 PM
Wow
Thanks for the indepth explanation

I didnt realize there were 2 types till this happened.

The Bajaj must have been AC since it would run on a dead battery but no lights or anything else electrical (sorta dangerous)

The Aprilia Scarabo would kick start and have lights with a dead battery

Interesting how different mfg wire their scoots differently

Sent from my SM-G950U using Tapatalk