Author Topic: Maintenance Record - VIN RFBT 9H154AB210136 - FEB 2011  (Read 31898 times)

Yager200i

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Maintenance Record - VIN RFBT 9H154AB210136 - JUL 2016
« Reply #75 on: July 07, 2016, 01:20:53 AM »
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06 Jul 2016:
I finally got my feet healed up enough that I can get around without much pain, so I'm playing catch-up on the maintenance.

Inspect brake system
Clean/Replace spark plug
Inspect suspension
Inspect tires
Replace engine oil
Replace engine oil filter
Replace gear oil

Engine Oil - 1000 ml Royal Purple 10W-40 Fully Synthetic Motor Oil with Synerlec
Engine Oil Additive - 8.5 grams 0.6 micron tungsten disulfide (WS2)
Oil Filter - HighFlo HF562
Gear Oil - 200 ml Royal Purple MaxGear With Synerlec 75W-140
Gear Oil Additive - 1.75 grams 0.6 micron tungsten disulfide (WS2)

That's ~1000 miles on the engine oil and gear oil, and it still came out looking good.

The tires are holding up really well. They've got ~3000 miles on them, with negligible wear.

The brakes are still in great condition, showing very little wear. Now that the clutch disengages at ~9 MPH, the brakes are used even less, so they won't wear much.

The spark plug looks good, no blistering, no great amount of buildup, just a small amount of light brown cruft on the bottom of the barrel.

The suspension is in good condition. I went through and torqued the bolts to be sure everything was tight.
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07 Jul 2016:
Well, it was bound to happen eventually. I'm just glad it happened at low speed. I crashed the bike today on the way to work. It was a low-side crash.

Going around the on-ramp to the freeway at 37 MPH, hit a patch of something slick, and down went the bike.

As I felt the bike slipping out from under me (which at this point was beyond the tilt angle where it scrapes, right-side, so I knew there was no way I was going to recover), I kicked away from it... I didn't want to get tangled up in a tumbling bike.

My first instinct as I hit the ground was to try to catch my fall, and that's what I did, jarring my shoulder, scraping my right forearm and right knee... if I'd just rolled it out, I don't think I would have been scraped up as much. As it is, I have a 5" long by 1/2" wide scrape on my right forearm; two silver dollar sized scrapes on my right knee, one above and one below the knee; a quarter sized scrape on my left knee; a slightly sore right shoulder; and for some reason, some skin got peeled back on a couple toes of my left foot... I suspect my foot twisted weirdly as I was rolling, and the toenails dug into flesh.

After I was off the bike, it slid into the weeds and flipped over onto its left side, digging the left handlebar into the dirt, bending the left handlebar and breaking off the left mirror.

The bike started back up and was rideable. The left handlebar is bent, the left mirror is broken off, the windshield has a broken mount on the left side, and there's some scrapes on the right-side lower bodywork and muffler. But all in all, it wasn't bad.

My jacket and jeans took the brunt of the abuse. If my jacket hadn't torn the entire length of the right forearm, I doubt I'd have a scrape on my arm.

I went home, put hydrogen peroxide on the scrapes, then used my wife's hair dryer (which has an infrared light on it to speed drying) to dry the wounds. I'll be back at work tomorrow.

I'll order the parts necessary to get FrankenYager back on the road in the next few days. I think I'll go with an aftermarket windshield this time. Perhaps like the one MotoRandy put on his Yager.
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15 Jul 2016:
I tried to order the following parts from KymcoPartsMonster.com:
Number:   Tag:      Part #:         Description:            Price:
(1)   90106-KFC2   90106-KFC2-900      BOLT WASH 8MM            $3.65
(1)   53105      53105-LEA5-E00-NES   END R HANDLE            $19.62
(1)   53102      53102-LEA5-E00-NES   END L HANDLE            $19.62
(1)   53205      53205-LEA5-E00-N1R   COVER HNDL UP (Black)         $21.87
(1)   53206      53206-LEA5-E00-N1R   COVER R HANDLE LOW (Black)      $21.33
(1)   53100      53100-LEA5-E00      HANDLE COMP STRG         $57.82
(1)   90106-GEN5   90106-GEN5-901      BOLT FLANGE 10*50         $5.88
(1)   53125      53125-GEN5-901      COLLAR HANDLE SET         $6.32
(1)   1830A      1830A-LEA6-M30-HJP   MUFFLER ASSY EXH         $294.38
(1)   64301      64301-LEA6-M30-NZP   FR COVER (Red)            $70.08
(2)   90105      90105-KHB4-900      BOLT WASH M8*60 **9000 C.2005.03.01   $7.75
(1)   53175      53175-LEA5-E00      LEVER R STRG HNDL         $23.40
(1)   53178      53178-LEA5-E00      LEVER L STRG HNDL         $23.40
(1)   3051A      3051A-LEA6-900      COIL COMP IGN            61.32
(1)   14510      14510-KEBE-900      TENSIONER CAM CHAIN         24.69
(1)   14610      14610-KKJ9-001      GUIDE COMP CAM CHAIN         14.65
(1)   88120      88120-LEA6-900-NEP   MIRROR ASSY L BACK         39.16

The last item is the left mirror, which wasn't listed on the KymcoPartsMonster.com website (I got the part number from my parts list), so I contacted them about it via email. I'll order the parts as soon as I get a reply.

UNABLE TO ORDER - I'll reuse the existing one:
(1)   90304      90304-GHE8-004-SY   NUT U 10MM            $3.97

From epfguzzi.com (powersportsoutlet.com), I ordered:
Windscreen - Puig - yager
Quantity: 1
Item number: YGFPCT
Item price: $162.99
Shipping: $32.00
Total: $194.99
Transaction ID: 7N700606VC8398057
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« Last Edit: October 02, 2016, 12:44:19 AM by Yager200i »

Yager200i

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Maintenance Record - VIN RFBT 9H154AB210136 - Aug 2016
« Reply #76 on: October 02, 2016, 12:45:16 AM »
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01 Aug 2016:
The windscreen was delivered today. I still haven't ordered the other parts, but I'll do so soon.
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27 Aug 2016:
I finally got around to ordering the parts for the scooter:

Number:   Tag:      Part #:         Description:            Price:
(1)   90106-KFC2   90106-KFC2-900      BOLT WASH 8MM            $3.65
(1)   53105      53105-LEA5-E00-NES   END R HANDLE            $19.62
(1)   53102      53102-LEA5-E00-NES   END L HANDLE            $19.62
(1)   53205      53205-LEA5-E00-N1R   COVER HNDL UP (Black)         $21.87
(1)   53206      53206-LEA5-E00-N1R   COVER R HANDLE LOW (Black)      $21.33
(1)   53100      53100-LEA5-E00      HANDLE COMP STRG         $57.82
(1)   90106-GEN5   90106-GEN5-901      BOLT FLANGE 10*50         $5.88
(1)   53125      53125-GEN5-901      COLLAR HANDLE SET         $6.32
(1)   1830A      1830A-LEA6-M30-HJP   MUFFLER ASSY EXH         $294.38
(1)   64301      64301-LEA6-M30-NZP   FR COVER (Red)            $70.08
(2)   90105      90105-KHB4-900      BOLT WASH M8*60 **9000 C.2005.03.01   $7.75
(1)   53175      53175-LEA5-E00      LEVER R STRG HNDL         $23.40
(1)   53178      53178-LEA5-E00      LEVER L STRG HNDL         $23.40
(1)   3051A      3051A-LEA6-900      COIL COMP IGN            61.32
(1)   14510      14510-KEBE-900      TENSIONER CAM CHAIN         24.69
(1)   14610      14610-KKJ9-001      GUIDE COMP CAM CHAIN         14.65
(1)   88120      88120-LEA6-900-NEP   MIRROR ASSY L BACK         39.16
Subtotal: $725.08
Tax: $0.00
Shipping: $28.46
Order Total: $753.54
Order Number: 36675

I also ordered the cam chain tensioner and guide, and a backup ignition coil in case the one I'm having built doesn't work, since the one on the bike is already showing signs of failing.
The 12000 mile service requires that I replace the valvetrain chain, which I've already got, so I figured it's best to replace the chain tensioner and guide, too.

The only part I wasn't able to order was the nut that holds the bolt that holds the handlebar on. I'll reuse the existing one. I mainly wanted to get a new bolt in there since the bike had been laid down.
(1)   90304      90304-GHE8-004-SY   NUT U 10MM            $3.97
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Yager200i

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Maintenance Record - VIN RFBT 9H154AB210136 - Sep 2016
« Reply #77 on: October 02, 2016, 12:46:05 AM »
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05 Sep 2016:
I paid the insurance on the scooter. The new insurance is effective from 01 Oct 2016 through 01 Oct 2017.

$78.76
Confirmation Number: 25C9-CA8F47GJ-328330
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07 Sep 2016:
I received the parts I'd ordered on 27 Aug 2016.
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Yager200i

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Maintenance Record - VIN RFBT 9H154AB210136 - Oct 2016
« Reply #78 on: October 02, 2016, 12:46:56 AM »
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01 Oct 2016:
I finally got around to doing some work on the scooter. I pulled the front end apart, inspected everything, and put the new handlebars on. This includes new brake levers, new mirrors, new handlebar end weights and a new plastic cover over the handlebars.

I noticed as I was pulling everything apart that a mounting tab on the headlight assembly was broken. The wind screen fastens to that, so I'll need to order a new headlight assembly, as well.

The bike is rideable now, but I'm going to hold off on doing that until I get all the work done.

I ordered the headlight assembly, part number 33100-LEA6-M30, from KymcoPartsMonster.com.
Subtotal: $99.93
UPS Ground Shipping: $21.87
Order Total: $121.80
Order Number: 36851
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« Last Edit: October 02, 2016, 01:25:34 AM by Yager200i »

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