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Messages - Butch1978

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1
Super 9 / Carb upsetting!
« on: November 07, 2020, 04:35:09 PM »
I have fitted some new rollers, a sports exhaust and a cone filter! So I need to upjet the carb! I can’t seemed to find any topics as to what they need to be upjetted too! Any advice please

2
Super 9 / Re: Super 9 won’t start!
« on: October 28, 2020, 05:10:59 PM »
Ok problem solved ! I took the head off today and the piston is damaged! So low compression! So off I go to order a new piston! I will also order a new head as there is some minor scoring to the head. Any idea what would cause this to happen? Did I possibly position the rings incorrectly???
Also when I took the head off, I noticed a lot of liquid in the crank shaft area! It does look like oil but more thin than I thought it should look like! Now I did have the crankshaft casing apart a month or so ago as I thought I damaged the crankshaft, and there wasn’t that much liquid if any when I took the crankshaft casing apart! So is it normal to have liquid sitting at the bottom or not? If not then perhaps I never sealed it properly, although it hadn’t rained after I put it back together!
Also I have looked at a replacement cost of a 50cc cylinder and for a small extra amount I can get a 70cc kit! Would anyone offer advise on this? I can get it with or without a new carb, so I assume if I just got the cylinder I would need to change the carb as well? If I got the one with the carb I assume the jets have been upgraded which I assume I could then put an aftermarket air cone on it? But I still do have the after market exhaust so could that cause a problem! When the bike was working I could get just under 45mph out of it!
Also what’s the difference with a tuning kit and a racing kit?

3
Super 9 / Re: Super 9 won’t start!
« on: October 25, 2020, 09:36:36 AM »
If the ring gap is too tight, or the engine gets too hot, the rings will seize when it gets hot and the engine stops.  It will start again after it cools down.  If you remove the head and see score marks on the cylinder wall, that's what's happening.  It also happens when racing 2-stokes.
Thanks for your reply! It won’t start again, even when it’s cooled down! I will remove the head over the next few days to see if there is any scoring etc!

4
Super 9 / Re: Oil light 50cc Super 9
« on: October 25, 2020, 09:33:24 AM »
Sorry! I guess I wasn't clear when I mentioned the oil-change light.  Kymco uses the lights to tell you important things that need doing. Have you checked the Owner's manual or the Factory Service Manual?  There's still more that the dealers know.  The point being that these lights are sometimes sending service messages and they have a toggle to turn them off.  Cars like my Chevy 4x4  do the same thing.
Thanks for your reply, I can’t see anything about it having a service light! It’s a 2006 model! But if it does have a service light that doesn’t explain why the light flicks erratically when I move the wires 

5
Super 9 / Re: Super 9 won’t start!
« on: October 18, 2020, 07:31:57 PM »
You didn't say whether or not the spark plug was wet with fuel when you removed it.
Sorry yes, and smelt of fuel

6
Super 9 / Re: Super 9 won’t start!
« on: October 18, 2020, 12:17:54 PM »
I have had a look at the battery terminals today and the wires connection to the connectors! And they look pretty old! Could this be causing an issue? Was wondering if I put cut the wires back and use some new connectors if that could help?

7
Super 9 / Re: Super 9 won’t start!
« on: October 18, 2020, 07:49:55 AM »
1-have you tried using starting fluid/ether?
2-after trying unsuccessfully to start it, have you removed the spark plug to see if it is wet?
Yes tried both! Sorry forgot to mention that!

8
Super 9 / Re: Super 9 won’t start!
« on: October 17, 2020, 07:33:29 PM »
I have tried to upload a video but it won’t allow it!
I have uploaded a video to my one drive see the link below
https://1drv.ms/u/s!AqI1l8fYB74nkh96ANRw8ASOGcFP?e=0vRTog

9
Super 9 / Super 9 won’t start!
« on: October 17, 2020, 07:19:30 PM »
Ok! Here we go last weekend I replaced the stator put a new piston in , replaced all the gaskets and used sealant and change the spark plug! Rode it for about 20 minutes and it cut out! After 5 mins it started! But then died again! And now won’t start! !
There seems plenty of juice in the battery, but obviously dies with continuous using of the electric start (kick start isn’t any better)! So i stripper the carb! Gave it all a good clean! Ensured all the mixer screws was set to what it was before I stripped it, Drained the fuel tank and added new fuel, cleaned the spark plug and I have a spark! But the bloody thing not start! It sounds like it is trying desperately to start when I pull the throttle but it doesn’t seem to have enough to get to the final stage of starting! The carb does have fuel in it as I have undone the screw and it comes out! Fuel is coming out of the vacuum pump and the carb has enough vacuum to draw fuel! I am scratching my head constantly as I can’t seem to figure this out! Any help would be appreciated before I give up and ever pay of a bike mechanic to look at it or accident light a fag next to the carb when the fuel pipe is off 😂😂

10
Super 9 / Re: Oil light 50cc Super 9
« on: October 17, 2020, 07:10:30 PM »
Calm down! Take a deep breath before dismantling the entire machine.  Many Kymcos use the oil light as a simple reminder to change the oil.  Depending on the model, it goes on every 2,000km (typical) and stays on until you you turn it off with the hidden toggle when you've done the oil change.  NOTE! This isn't in the Owners Manual, it's a hidden item that the dealer can charge you for when he changes your oil.  The toggle is in a different place from one Kymco model to the next.

Drained the oil! And the float seems to move freely! I plugged it in whilst the float was out of the tank and the light stayed on! I used the volt metre and two out of the three was showing power when they was plugged in, and only one showing power from the main loom when it wasn’t plugged in! I did notice that the black connector was about dodgy, and I think I have a dodgy wire somewhere as when I moved the wires it would flicker! So for now I have just unplugged it as got more problems! See latest post 😂😂

11
Super 9 / Re: Oil light 50cc Super 9
« on: October 10, 2020, 05:39:41 PM »
Thanks Karl. I will post an update once I have done it

12
Super 9 / Re: Oil light 50cc Super 9
« on: October 10, 2020, 05:10:22 PM »
Thanks for the reply, I do have a multimeter! The sensor has three or two wires going to it (not with the bike at the moment) but must be getting power as the light goes off when I disconnect the connector to the sensor. But will check the to see what comes up with the meter, I will take the tank off as well and remove the sensor to see if it’s stuck!

13
Super 9 / Re: Oil light 50cc Super 9
« on: October 10, 2020, 02:49:46 PM »
Thanks
But the reservoir is full! So it doesn’t need topping up. 

14
Super 9 / Oil light 50cc Super 9
« on: October 10, 2020, 01:41:13 PM »
Can anyone please advise me why the oil light is on when the engine is running? There is Max oil in the tank and oil is coming out of the pipe at the engine end! I have disconnect the connector for the sender unit on the oil tank, and the light is off! What is for the light for? I assumed it was for low oil!
Thanks

15
Super 9 / Re: Possible school boy error!
« on: September 30, 2020, 08:01:35 PM »
Where is there a wedge on a crankshaft?
Sorry it’s the woodruff key!

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