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Scooters - 50cc => Super 9 => Topic started by: Butch1978 on December 11, 2017, 07:06:56 PM

Title: Ignition barrel wiring!!
Post by: Butch1978 on December 11, 2017, 07:06:56 PM

Can anyone help?
My sons super 9 was attempted to be stolen over weekend! They have damaged a few things, but one thing I am struggling with is they cut the wires at the back of the ignition barrel! And I don’t want to replace the whole barrel, one main reason is that I can’t get the bolts off, so was wondering if anyone knows what wires go to what at the back of the barrel ?? I have traveled through wiring diagrams and it only shows the wires not the back of the barrel ! I have attached a picture so you can see what I am up against !!
Thanks

Title: Re: Ignition barrel wiring!!
Post by: eamartin on December 12, 2017, 12:36:15 PM

Butch,  I have a Super 8 2T ignition cylinder on my bench which might help.  Mine has 5 wires attached to the back.  How many wires does your switch have?  I'd be happy to take a photo if you like.   

Title: Re: Ignition barrel wiring!!
Post by: Butch1978 on December 12, 2017, 12:56:25 PM

Hi
Thanks for your reply, they have five, you can see them in the picture, also you can see near the barrell where it is connected to the frame, (two silver caps) that is where it is connected to the frame and the bolts that would need to be drilled out, so a diagram or picture would be welcomed thanks ;D

Title: Re: Ignition barrel wiring!!
Post by: eamartin on December 12, 2017, 04:16:01 PM

Let's see if I get the photo attached.   In my photo, wires are arranged as follows:

                                                    Red @ 10 o'clock
                                                    Black w/white stripe @ 12 o'clock
                                                    Black @3:00 o'clock
                                                    Green @ 5 o'clock
                                                    Green @ 6 o'clock

Let me know if this corresponds to your switch wires.

Title: Re: Ignition barrel wiring!!
Post by: eamartin on December 12, 2017, 04:21:00 PM

Another photo.

Title: Re: Ignition barrel wiring!!
Post by: Butch1978 on December 12, 2017, 04:26:21 PM

Quote from: eamartin on December 12, 2017, 04:16:01 PM

Let's see if I get the photo attached.   In my photo, wires are arranged as follows:

                                                    Red @ 10 o'clock
                                                    Black w/white stripe @ 12 o'clock
                                                    Black @3:00 o'clock
                                                    Green @ 5 o'clock
                                                    Green @ 6 o'clock

Let me know if this corresponds to your switch wires.

Hi thanks, the colours look the same, Ill try and give it a whirl at the weekend! Thanks for you help :)

Title: Re: Ignition barrel wiring!!
Post by: eamartin on December 12, 2017, 05:47:07 PM

Please let us know how this turns out.

Title: Re: Ignition barrel wiring!!
Post by: GVH on December 17, 2017, 05:12:21 PM

Sorry little late but found this in the service book.

(https://i.imgur.com/A0PkeSv.gif)

Title: Re: Ignition barrel wiring!!
Post by: Butch1978 on December 31, 2017, 11:33:37 AM

All done and working like a dream! Thanks for all you help! That saved me having to buy a new barrel!
Thanks again guys

Quote from: eamartin on December 12, 2017, 04:16:01 PM

Let's see if I get the photo attached.   In my photo, wires are arranged as follows:

                                                    Red @ 10 o'clock
                                                    Black w/white stripe @ 12 o'clock
                                                    Black @3:00 o'clock
                                                    Green @ 5 o'clock
                                                    Green @ 6 o'clock

Let me know if this corresponds to your switch wires.